3-5 Core Power Cable Laying Up Machine is provided with HMI+PLC control system for pre-setting laying up pitch and for speed synchronization with the take up.
The cage type cable laying-up machine is 100% back twisted and stranded.
Designed for laying up power conductors with 3-5 round cores and straight or sector shape cores. Equipped with dual wheel pulling capstan when running small size cables or with haul off caterpillar for bigger power cables.
The machine is provided with HMI+PLC control system for pre-setting laying up pitch and for speed synchronization with the take up.
Optionally maximum of 24 pieces of filling bobbins.
| Type |
1+3 |
1+4 |
| Model |
1000 |
1250 |
1600 |
1000 |
1250 |
1600 |
| Drum φ[mm] |
1000 |
1250 |
1600 |
1000 |
1250 |
1600 |
| Cable Section for Round Cores [mm2] |
16-240 |
25-300 |
25-300 |
16-240 |
25-300 |
25-300 |
| Cable Section for Sector Cores [mm2] |
16-240 |
16-240 |
16-240 |
16-240 |
16-240 |
16-240 |
| Cable Section for Pre-Spiral Cores [mm2] |
16-240 |
16-400 |
16-400 |
16-240 |
16-400 |
16-400 |
| Finished Cable φ[mm] |
60 |
80 |
100 |
60 |
80 |
100 |
| Rotor Speed [rpm] |
55 |
36 |
24 |
55 |
30 |
20 |
| Line Speed [m/min] |
60 |
60 |
45 |
60 |
60 |
45 |
| Main Motor Power [kW] |
55 AC |
55 AC |
55 AC |
65 AC |
65 AC |
65 AC |
| input line dia. |
Φ6-Φ30 mm |
| Strand cage max rotation speed |
50r/min |
| Max lay-up diameter |
Φ80mm |
| Lay-up pitch |
500-3600mm (stepless adjustable) |
| Non-metallic wrapping head |
550r/min |
| Pitch of Non-metallic wrapping head |
16-269mm (stepless adjustable) |
| Metallic wrapping head |
500r/min |
| Pitch of Metallic wrapping head |
16-269mm (stepless adjustable) |
| Linear max speed |
50m/min |
| Haul-off Max pull force |
1600kg |
| Pay-off reel size in cage |
PN1250 |
| Central Pay-off reel size |
PN1250 |
| Take-up reel size |
PN1250- PN2500 |
| Main Cage motor power |
45 kW (AC inverter motor) |
| Motor power of Non-metallic wrapping head |
11 kW (AC inverter motor) |
| Motor power of Metallic wrapping head |
22 kW (AC inverter motor) |
1400/3 bobbin stranding cage
4.2.1 Pay off bobbin size:PN1400
4.2.2 Max load capacity:3T each bobbin
4.2.3 Max speed :50r/min
4.2.4 Pitch range:500-3600mm (stepless adjustable on PLC)
4.2.5 Driving motor power: 45KW(AC)
4.2.6 Back twist structure : planetary gear
4.2.7 The winch is operated through the HMI touch screen, and the programmable controller PLC coordinates and controls the start, stop, jog and other operations of the cage.
4.2.8 The 1250/3 stranding cage is supported by the reduction box and the large bearing seat. The main shaft is a whole piece of high-quality seamless steel pipe, driven by a separate AC variable frequency motor, and has the left and right stranding function. 100% back-twist twisting is realized through the planetary gear mechanism.
4.2.9 The whole machine is designed for high-speed operation, without tugboat load, and runs through the reduction box and the internal bearing of the large bearing seat. The interior of the reduction box is sprayed and lubricated by the oil pump motor; oil supply, lubrication and cooling are circulated through the oil pump motor (patented design).
4.2.10 The back-twist mechanism of the stranding cage adopts planetary gear back-twist, which can withstand large torque.
4.2.11 The cage pre-twisting mechanism is driven by 3 geared motors and can be adjusted online.
4.2.12 The stranding cage is independently driven by a 45KW AC motor with a built-in encoder. The encoder operates in a closed-loop control system and is coordinated and controlled by the programmable logic controller PLC and each unit.
4.2.13 Pay-off tension: The reel frame provides the tension required for pay-off through mechanical belt friction, and the tension can be adjusted manually.
4.2.14 Braking system: winch cage braking through: air pressure brake, frequency converter, braking resistor, etc. are coordinated by PLC to complete the braking process. The entire braking process is synchronized with the whole machine to ensure stable pitch.
4.2.15 There are 12 sets of filling rope pay-off racks at the outlet end of twisted body.
4.2.16 Various protections such as drive motor failure alarm, large bearing over-temperature alarm, circulating oil supply shortage alarm, etc. When a fault occurs, the man-machine interface prompts and displays specific fault information, which is convenient for troubleshooting and maintenance.
1250/1+1+3 Wire Cable Laying Up Machine
4.9 Electrical control system
4.9.1 The electric control part is composed of operation cabinet, touch screen, etc., and each unit is equipped with corresponding control buttons such as emergency stop, inching, brake release, etc. for easy operation.
4.9.2The control cabinet is designed with good mechanical performance and dust-proof performance, and is equipped with an appropriate amount of forced ventilation fan.
4.9.3 The power supply is three wire five phase system : 380V(±10%)50HZ.
4.9.4 Total installed power : 110KW
4.9.5 Motor protection function: the electrical control circuit is designed with functions such as phase loss, overload and overheating protection to prevent motor damage.
4.9.6 The alarm fault information can be queried online on the touch screen or Ethernet, with the function of alarm fault storage, and the historical operation information can be set to be deleted only by personnel with management authority.
4.9.7 All drive motors are designed with encoders, and the encoder feedback operates in the closed-loop control system.
4.9.8 The unit adopts PLC for unified and coordinated control operation. Touch screen HMI is adopted for operation. Simple and convenient operation.
4.10. Safety protection device:
4.10.1. Main engine: wall safety net
4.10.2. Other parts : Full close protective shield
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